PCBN compact Ultra Hard Materials Customized Insert
What is Poycrystalline diamond?
It is a new material. It's formed by sintering a natural or artificial diamond powder and a binder (including a metal such as cobalt or nickel) at a high temperature (1000 to 2000 ° C) and a high pressure (500 to 100,000 atmospheres). During the sintering process, due to the addition of the binder, a bonding bridge containing TiC, SiC, Fe, Co, Ni, etc. as a main component is formed between the diamond crystals, and the diamond crystals are embedded in the skeleton of the bonding bridge in the form of covalent bonds. The composite sheet is usually made into a disc of fixed diameter and thickness, and the sintered composite sheet is also subjected to grinding and polishing and other corresponding physical and chemical treatments.
HIGH QUALITY PCD & PCBN BLANKS
With more than 20 years of experience in diamond tools material, we have very good relationship with world famous " PCD & PCBN Blanks" manufactures, we distribute all brands of PCD & PCBN Blanks.
Name: Polycrystalline Diamond (PCD)
Brand: ILJIN
Country: KOREA
Type details: Please see as below
Name: Cutting lamp
Brand: CTSTC
Original: China
The laser source is YAG, and wavelength is 1064nM. It's a little different from the traditional YAG quality, 5S Laser system is
more precision and there is no chip even enlarge 100 times at microscope. The cutting thickness is 8-10mm
Name: CNC Control
Brand: LENOVO
Original: China
Before cutting, just need to setting the data according to your drawing. It's full automatic, and you will see the cutting line
and speed online
Name: Laser cutting
Brand: CTSTC
Original: China
The repositioning accuracy is 0.002mm, and cutting table is :200*200*50mm,even a bigger diameter can be cutted. Usually the 1.6mm
thickness PCD cutting speed is 100mm/min.
Pulse Width for PCD & PCBN:
Name: After cutting PCD & PCBN
Brand: ZT-JS3S
Original: China
At 100 times enlarge microsope, you will see the part of PCD & PCBN
After cutting, there is no chip and cracks.
We are the distribute with world famous “PCD & PCBN Blanks”, below is PCD & PCBN Comparison table for reference:
● ILJIN
● ADICO
● HYPERSION
● ELEMENT 6
●TOMEI
PRODUCING STEPS
1, Our designer will make the drawing for customers confirmation as per their requirements and materials:
Cutting time: 30mins to 4hours, it’s depends on the thickness of material and the complexity of the design.
Cutting width: 0.05-0.15mm
2, Once confirmed the draw, we will using the Laser cutting machine to cut:
* The laser cutting is suitable for PCD/PCBN blank and ceramics
* Precision cutting delivery with 3 days
* Large stock for different brand material
3, QC inspection: All of the goods are finished by Laser cutting machine, our QC department will do inspection one by one, and send to our warehouse if the quality is good.
FAQ
Q: Are you trading company or manufacturer ?
A: We are manufactory for PCD,CBN diamond tools equipments and service, we have our own R&D team and production workshop. We can develop our customers' unique products according to their needs.
Q: How long is your delivery time?
A: Generally it is 2-3 days for CNC diamonds tools machining, and 45-60 days for machines.
Q: How about your after-sales system?
A: We have a comprehensive after-sales system, which can provide one-on-one online video service according to the needs of customers, and one-on-one service to solve customers' worries.
Q: How about your delivery date for PCD/PCBN blank?
A: 1), PCD/PCBN Blank, we have signed a Chinese agency agreement with international big brands, customers do not need to worry about genuine and delivery problems;
2), We can provide a wide range of products with PCD/ PCBN Blank, customers can choose goods according to different needs, we also have self-developed domestic PCD with high quality, the price is very competitive.
Q: How about the cutting thickness and width of Laser cutting machine?
A: 1), Cutting thickness, single-sided cutting maximum thickness of 4-5mm, double-sided cutting maximum thickness of 8 10mm.
2), Slit width: 0.05-0.15mm, accuracy can reach 0.01mm.
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